Products

Related News

API Oil and Gas Steel Pipe

OD Range :

21.3 mm – 610 mm(1/2″ – 24″)

WT Range :

2.0 mm – 40 mm

Length :

6 m / 9 m / 12 m

Tolerance :

Outer diameter ±1%, wall thickness ±12.5%, length ±50 mm

Material :

Class B, X42, X52, X56, X60

Standard :

API 5L

Surface :

Black paint, rust-preventive oil, or FBE single-layer or 3PE three-layer anti-corrosion coating

Application :

Oil pipelines, natural gas pipelines, urban gas trunk lines, and industrial fluid transportation projects

Introduction :

High-strength, durable steel pipes that meet API 5L standards.

I. Overview of API Oil and Gas Pipelines

API oil and gas pipelines are high-performance steel pipes specifically designed for oil and gas transportation pipelines, conforming to American Petroleum Institute (API) standards.
They are characterized by high pressure resistance, excellent corrosion resistance, and adaptability to complex construction environments, making them widely used in onshore and offshore oil and gas projects.

Key Features

High Pressure Resistance: Meets the requirements of medium- and high-pressure oil and gas pipeline transportation, ensuring safe transport.
Good Corrosion Resistance: Can be used with various anti-corrosion coatings, such as 3PE, FBE, and epoxy asphalt, extending service life.
Strong Weldability: Suitable for various welding processes, such as spiral welding (SSAW), longitudinal welding (LSAW), and resistance welding (ERW).
Multiple Specifications Available: Meets the needs of different projects for diameter, wall thickness, and length.

Application Areas

Long-distance crude oil and natural gas transmission lines
Urban gas trunk pipelines
Cross-river and cross-sea pipeline projects
Industrial pipelines and large-scale water transmission projects
High-pressure and ultra-high-pressure transmission pipelines

II. Common Types of API Oil and Gas Pipes

1. Classification by Manufacturing Process

TypeDescriptionCharacteristics
LSAW (Longitudinal Submerged Arc Welded Pipe)Longitudinal weld seam, suitable for large-diameter and high-pressure pipelinesHigh pressure resistance, suitable for long-distance oil & gas trunk pipelines, can be produced with thick walls
SSAW / HSAW (Spiral Submerged Arc Welded Pipe)Spiral weld seam, suitable for medium and large diameter pipelinesCan withstand medium to high pressure, flexible production, relatively lower cost
ERW (Electric Resistance Welded Pipe)Straight seam welded pipe, suitable for small-diameter pipelinesHigh precision, smooth inner and outer surfaces, suitable for city gas and industrial water pipelines
Seamless PipeIntegral steel pipe without weld seamStrong pressure resistance, high-temperature and corrosion resistance, suitable for high-pressure and high-temperature environments

2. Classified by material grade (common API 5L)

GradeDescriptionApplication
PSL1Basic performance levelConventional transmission pipelines with relatively low pressure
PSL2Advanced performance levelHigher requirements for chemical composition, mechanical properties, and welding performance; suitable for high-pressure pipelines
X42–X70Strength gradeThe larger the number, the higher the pipe strength; X60 and X65 are commonly used for long-distance oil & gas trunk pipelines
Low-Temperature Steel (e.g., A333 Gr.6)Resistant to low-temperature impactPipelines used in offshore and cold-region transportation

3. Classified by surface treatment/corrosion protection

TypeCharacteristics
Hot-Dip Galvanizing (HDG)Improves corrosion resistance, suitable for mildly corrosive environments
Fusion Bonded Epoxy (FBE) CoatingSingle-layer or double-layer coating with good corrosion resistance, commonly used for buried pipelines
3PE / 3LPE Three-Layer CoatingMechanical protection + corrosion resistance, suitable for highly corrosive environments and offshore pipelines

III. API Oil and Gas Pipeline Engineering Selection Guide

Selecting suitable API oil and gas pipes for engineering projects requires comprehensive consideration of factors such as the transported medium, pressure rating, construction environment, process type, material grade, specifications, and corrosion protection requirements.

1. Determine the Transported Medium

Medium TypeRecommended Pipe TypeCharacteristics
Crude Oil, Natural GasLSAW / SSAWHigh pressure resistance, suitable for long-distance trunk pipelines
Liquefied Petroleum Gas (LPG)Seamless Pipe / ERWHigh-pressure service with high corrosion resistance requirements
Industrial Water / Municipal Water SupplyERW / SSAWMedium to low pressure, moderate cost, easy installation

2. Select the appropriate model based on pressure rating and strength.

Pressure LevelPipe StrengthAPI GradeEngineering Application
Medium Pressure ≤1.0 MPaX42–X52PSL1City gas pipelines, industrial pipelines
High Pressure 1–5 MPaX52–X65PSL2Long-distance trunk lines, onshore oil & gas pipelines
Ultra-High Pressure >5 MPaX65–X70PSL2High-pressure long-distance pipelines, offshore engineering

3. Select the process based on the construction environment.

Environment TypeRecommended ProcessCorrosion Protection Method
General Onshore EnvironmentERW / SSAWFBE single-layer epoxy or hot-dip galvanizing
Highly Corrosive / Offshore EnvironmentLSAW3PE three-layer anti-corrosion coating
Low-Temperature RegionsLow-temperature steels such as ASTM A333Resistant to low-temperature impact to ensure safety

4. Material Grade and Standard Selection

PSL1 / PSL2: Selection based on pressure, welding requirements, and safety level
X42-X70: Selection based on strength requirements
Low-temperature steel (e.g., ASTM A333 Gr.6): Essential for cold environments

5. Specifications and Dimensions Selection

ParameterSelection Principle
Outside DiameterSelected based on transportation capacity and construction conditions; large diameters are suitable for long-distance trunk pipelines
Wall ThicknessDetermined by pressure level and strength requirements; thick-walled pipes are suitable for high-pressure applications
Pipe LengthSelected according to construction methods (pipe-laying machines / ship transportation); custom lengths are available
ToleranceOutside diameter and wall thickness ±1–2% to ensure proper welding fit at pipe joints

6. Corrosion Protection and Coating Selection

Corrosion Protection MethodApplication Scenario
Hot-Dip Galvanizing (HDG)General onshore and mildly corrosive environments
FBE Single / Double Layer EpoxyBuried pipelines, moderately corrosive environments
3PE / 3LPE Three-Layer CoatingOffshore pipelines, highly corrosive environments, river and sea crossing projects

Related Products

Nominal Diameter DN (mm) Outside Diameter OD (mm) Wall Thickness WT (mm) Theoretical Weight (kg/m) Remarks
50 60.3 3.91 4.1 ERW / SSAW
65 76.1 4.0 5.1 SSAW / LSAW
80 88.9 4.5 6.3 ERW / SSAW
100 114.3 5.0 8.1 SSAW / LSAW
125 139.7 5.0 10.2 SSAW / LSAW
150 168.3 6.0 14.0 LSAW High-pressure pipe
200 219.1 6.0 18.5 LSAW High-pressure pipe
250 273.0 7.0 27.0 LSAW / SSAW
300 323.9 8.0 35.0 LSAW / SSAW
350 355.6 9.0 44.0 SSAW / LSAW
400 406.4 10.0 55.0 LSAW High-pressure pipe
450 457.0 10.0 62.0 LSAW High-pressure pipe
500 508.0 12.0 77.0 LSAW High-pressure pipe
600 610.0 14.0 104.0 LSAW High-pressure pipe
700 711.0 16.0 137.0 LSAW High-pressure pipe
800 813.0 16.0 157.0 LSAW High-pressure pipe
900 914.0 18.0 201.0 LSAW High-pressure pipe
1000 1016.0 20.0 254.0 LSAW

1. Main Standards (Manufacturing and Performance)

Standard Description Application Scope
API 5L Pipeline steel pipe standard issued by the American Petroleum Institute Pipelines for transporting crude oil, natural gas, and water; covers PSL1/PSL2 grades
ASTM A106 Seamless carbon steel pipe for high-temperature service High-temperature fluid transmission pipelines
ASTM A333 Carbon and alloy steel pipe for low-temperature service Transportation of low-temperature fluids (natural gas, low-temperature oil & gas)
ASTM A53 Seamless and welded steel pipe Medium- and low-pressure fluid transportation
GB/T 9711 Chinese standard for pipeline steel pipes Domestic standard corresponding to API 5L, covering PSL1/PSL2
EN 10208 European standard for pipeline steel pipes Oil and natural gas transportation, suitable for European projects

2. Standards related to welding and manufacturing processes

Standard Description
API 5L Annex A/B Requirements for steel pipe manufacturing process and weld performance
ASME B31.4 / B31.8 Pipeline design, pressure calculation, and construction specifications
MSS SP-75 Standards for welded steel pipe fittings, elbows, and flanges

3. Corrosion Protection and Surface Treatment Standards

Standard Description
ISO 12944 Coating corrosion protection design and application standard
NACE MR0175 / ISO 15156 Hydrogen sulfide (H₂S) corrosion resistance standard for oil & gas wells and offshore pipelines
API RP 5L3 Guideline for pipeline coating applications

4. Testing and Quality Standards

Standard Description
ASTM E213 / API 5L Annex C Dimensional, weight, and visual inspection
ASTM E165 / E213 / E2131 Magnetic particle, ultrasonic, and radiographic non-destructive testing (welds and pipe body)
ISO 3183 / API 5L QMS Manufacturing quality management system requirements

1. Steel Pipe Manufacturing Process (by Pipe Type)

A. LSAW Longitudinal Welded Pipe
Production Steps:
Steel Plate Preparation → Selecting API Standard Steel Plate
Uncoiling and Shearing → Cutting to Pipe Diameter
Rolling into Pipe Blank → Longitudinal Rolling
Longitudinal Welding → High Frequency Resistance Welding (HFW)
Straightening and Shaping → Ensuring Roundness and Straightness
Heat Treatment (if required) → Stress Relief and Improved Mechanical Properties
Dimensional Inspection and Visual Inspection → Compliant with API 5L / ASTM Standards

B. SSAW / HSAW Spiral Welded Pipe
Production Steps:
Steel strip uncoiling and shearing → Cutting to pipe diameter
Spiral coiling into pipe blank
Spiral weld → Automatic welding equipment
Straightening and shaping → Ensuring pipe roundness and straightness
Dimensional and appearance inspection → Meeting standards

C. ERW Resistance Welded Straight Seam Pipe
Production Steps:
Steel strip uncoiling
Edge preparation → Deburring
Pipe blank rolling
High-frequency resistance welding
Straightening and shaping, dimensional inspection

D. Seamless Tube
Production Steps:
Bill Heating
Piercing Forming → Hot Rolling or Cold Rolling to Form Tube
Straightening and Shaping
Heat Treatment (if required)
Dimensional and Appearance Inspection

2. Anti-corrosion Treatment Process (Optional, depending on project environment)

A. FBE Epoxy Powder Coating
Surface Rust Removal → Sandblasting to Sa2½ grade
Heating Pipe Body → Improving Coating Adhesion
Spraying Epoxy Powder
Curing → High-Temperature Curing Completed
Inspection → Thickness, Adhesion

B. 3PE / 3LPE Three-Layer Composite Anti-Corrosion
Inner and Outer Layers: Epoxy Powder Coating (Anti-corrosion Layer)
Middle PE Layer (Polyethylene Heat Shrinkable Layer, Mechanical Protection)
Surface Protective Layer (Impact/Abrasion Resistance)
Inspection → Thickness, Impact, Adhesion

C. Hot-Dip Zinc Distillation (HDG)
Pickling → Removes Surface Oxide Scale
Hot-Dip Zinc Distillation → Forms a Uniform Zinc Layer
Inspection → Thickness, Adhesion

Inspection Item Inspection Content Standard / Method Purpose / Function
Visual Inspection Check if the pipe surface is flat, free of cracks, scratches, or zinc blisters Visual check; in accordance with API 5L / ASTM / GB/T standards Ensure pipe appearance, corrosion protection, and prevent corrosion initiation points
Dimensional Inspection Outside diameter, wall thickness, length, ovality, straightness ISO 3127 / API 5L / GB/T 9711 Ensure installation accuracy and proper joint fit
Chemical Composition Elements such as C, Mn, P, S, Si Spectroscopy / chemical analysis; compliant with API 5L / ASTM / GB/T standards Ensure mechanical properties and corrosion resistance meet requirements
Mechanical Properties Tensile strength, yield strength, elongation ASTM E8 / ISO 6892 / API 5L Ensure pipe pressure-bearing capacity and toughness
Impact Test Charpy impact, low-temperature impact ASTM A370 / ISO 148 / ASTM A333 Prevent brittle fracture under low-temperature or extreme conditions
Weld Quality Weld appearance, defect inspection Radiographic Testing (RT) / Ultrasonic Testing (UT) / Magnetic Particle Testing (MT) Ensure weld integrity and prevent pipeline leakage
Coating Thickness Anti-corrosion coating thickness and uniformity ISO 2808 / ASTM D7091 Ensure coating durability and prevent early corrosion
Coating Adhesion Coating adhesion and impact resistance ISO 21809 / ASTM D4541 Prevent coating detachment and improve pipe durability
Inner Diameter Smoothness Smooth inner wall, free of oxide scale Visual or borescope inspection Reduce fluid resistance and prevent scaling
Non-Destructive Testing (NDT) Ultrasonic, radiographic, or eddy current inspection ASTM E213 / API 5L Annex C Detect internal defects and ensure pipe integrity

API Oil and Gas Steel Pipe Selection

1. What type of steel pipe is suitable for long-distance, high-pressure oil and gas pipelines?

A:
LSAW (Longitudinal Welded Wire) or seamless pipes are recommended for long-distance, high-pressure trunk lines because:
They have high pressure resistance, suitable for large-diameter, high-pressure transmission.
The weld quality is reliable, ensuring high safety.
They can be used with 3PE or FBE anti-corrosion coatings, suitable for offshore or highly corrosive environments.
SSAW spiral welded pipes are suitable for medium- and high-pressure, onshore long-distance pipelines, with relatively lower costs.

2. What are the differences between PSL1 and PSL2, and which grade should I choose?

Answer:
PSL1: Basic performance grade, suitable for low-pressure, standardized pipelines, such as municipal gas and industrial water pipelines.
PSL2: Advanced performance grade, with stricter requirements for chemical composition, mechanical properties, and weldability, suitable for high-pressure long-distance oil and gas pipelines and offshore pipelines.
Selection recommendation: For high-pressure, long-distance, and critical projects, prioritize PSL2 to ensure safety and weld reliability.

3. How to select pipe material based on the transported medium?

A:
Crude oil/Natural gas: Choose LSAW or SSAW, steel grade X52-X65, PSL2.
Liquefied petroleum gas (LPG): Seamless pipe or ERW pipe, high pressure resistant and corrosion resistant.
Industrial water/Town gas: ERW or SSAW, medium to low pressure is sufficient, PSL1 is adequate.
For low-temperature environments or cold regions, ASTM A333 low-temperature steel should be selected.

4. How to choose the anti-corrosion coating?

A:
FBE single/double layer: Suitable for buried pipelines on land, moderately corrosive environments.
3PE/3LPE three-layer composite: Suitable for offshore pipelines or highly corrosive environments, excellent mechanical protection.
Hot-dip galvanized: Generally suitable for lightly corrosive environments or municipal water pipelines.
Selection principle: Environmental corrosion level + pipeline service life + project budget.

5. How to determine the outer diameter and wall thickness?

A:
The outer diameter is selected based on the transport volume, construction conditions, and pipeline design requirements.
The wall thickness is determined based on the pressure rating, steel pipe material grade, and pipeline safety factor.
It is recommended to refer to the pressure design formulas of API 5L / ASME B31.4 or B31.8.
Thick-walled LSAW pipes are commonly used for medium and high pressure pipelines, while thin-walled ERW pipes can be selected for urban gas or low-pressure water pipelines.

6. What are the differences in pipeline selection between offshore and onshore pipelines?

A:
Offshore Pipelines:
LSAW pipe with 3PE anti-corrosion coating is preferred.
It is corrosion-resistant, impact-resistant, and can withstand seawater environments.
The steel grade is usually PSL2; low-temperature steel depends on the specific sea temperature.

Onshore Pipelines:
SSAW or ERW can be selected, which is more cost-effective.
The anti-corrosion coating can be FBE or hot-dip galvanized depending on the soil corrosion level.
For low-pressure pipelines, PSL1 can be selected, as long as safety requirements are met.